Tag: transmission

  • All About Continuously Variable Transmissions

    Today we have a new type of transmission to consider and it is called a continuously variable transmission (CVT). A CVT is a type of automatic transmission but it operates very differently than older automatics. CVTs provide more useable power, better fuel economy and smoother driving than traditional automatic transmissions. CVTs have been around for years in motorized applications such as snowmobiles and off-road recreational vehicles, but just started to be used in regular automobiles a decade or so ago.Conventional automatic transmissions use sets of gears inside that provide different ratios or speeds. Control units sense speeds and shift a transmission’s gears automatically to provide the most appropriate ratio for a given driving situation: lowest gears for low speeds, middle gears for acceleration and passing, and higher gears for efficient cruising. This is visually indicated in most vehicles with a selector display (P-R-N-D-L).A CVT replaces the complex gears sets common in standard transmissions with two variable-diameter pulleys, each shaped like a pair of opposing cones, with a metal belt running between them. One pulley is connected to the engine, the other to the drive wheels. The way it works is that during operation the pulleys move in and out such that a drive belt between moves higher on one pulley, lower on the other. You can picture this roughly as the way a 10-speed bike works, by routing the chain over smaller or larger gears to change the gear ratios.The controls for a CVT-based car are the same as an automatic-based car: Two pedals (gas and brake) and a P-R-N-D-L-style shift pattern. When driving a car with a CVT, you won’t hear or feel the transmission shift, though. It simply raises and lowers the engine speed as needed, calling up higher engine speeds (or RPMs) for better acceleration and lower RPMs for better fuel economy while cruising. Many people find that driving a CVT-based automobile is a little disconcerting because of the sound it makes. When you push hard on the accelerator, the engine races a bit as it would with a slipping clutch or a failing automatic transmission. This is normal, the CVT is simply adjusting itself to provide optimal power for acceleration.Engines do not develop constant power at all speeds; they have specific speeds where either torque, horsepower or fuel efficiency are at their optimum levels. Because a CVT can theoretically adjust to any gear ratio, engineers can program it to give maximum performance during all these situations. For example, when power is needed, or maximum fuel-economy is desired, a CVT can adjust to those conditions more accurately than a standard automatic transmission.The CVT’s biggest problem has been user acceptance. Because the CVT allows the engine to rotate at any speed, the noises coming from under the hood can sound odd to ears accustomed to conventional automatic transmissions. The gradual changes in engine note sound like something is “slipping”– signs of trouble with a conventional transmission, but perfectly normal for a CVT. Automakers have gone to great lengths to make the CVT feel more like a conventional transmission.Because early automotive CVTs were limited as to how much horsepower they could handle, there has been some concern about the long-term reliability of the CVT. This has not proven to be a problem, though. Advanced technology has made the CVT quite robust and reliable. Nissan has more than a million CVTs in service around the world and says their long-term reliability is comparable to conventional transmissions.The future of the CVT remains to be seen. In spite of the obvious efficiencies of CVTs, customers can be fickle and may prefer and older technology. We will likely see how CVT transmissions fare over the next few years or so.

  • Chevrolet talks about new Hydra-Matic 8L90 eight-speed transmission

    Hydra-Matic-8L90_thumbHydra-Matic-8L90_651The new 2015 Chevrolet Silverado has many features to boast with but Chevrolet is very proud to present the GM-developed Hydra-Matic 8L90 eight-speed transmission that is implemented in the vehicle. Indeed, this is a technological masterpiece and deserves some attention because apart from the engine, the transmission is the most important car feature that defines a vehicle.

    The new Hydra-Matic 8L90 eight-speed transmission is connected to a powerful 6.2-liter EcoTec V8 engine that is housed in the new 2015 Chevrolet Silverado and provides 11 per cent more torque than GM’s 6L80 six-speed automatic transmission. This along with the 6.2-liter EcoTec V8 engine that gives off 420 horsepower (309 kW) and 460 lb-ft (624 Nm) of torque is a combination that will satisfy everyone’s thirst for power.

    “The new 8L90 eight-speed is designed tougher to handle the greater power of the Silverado’s powertrains, with great improvements in spin loss to complement that capability with greater efficiency,” said Kavoos Kaveh, global chief engineer for eight-speed automatic transmissions. “It is a marvel of packaging efficiency and driving efficiency that has garnered more than two dozen patents for General Motors.”

    The Hydra-Matic 8L90 eight-speed transmission features four simple gearsets for optimal efficiency, five clutches (two brake clutches and three rotating ones) and innovative packaging that allows it to fit in the same space as the previous six-speed automatic with a lower weight. A wider 7.0 overall gear ratio spread provides a numerically higher 4.56 first gear ratio, helping drivers start off more confidently with a heavy load or when trailering. Smaller steps between gears, compared to the 6L80 (see chart below), keep the engine within the sweet spot of the rpm band, making the most of its horsepower and torque to optimize performance and efficiency. They also enable numerically lower rear axle ratios, which reduce engine rpm on the highway for reduced fuel consumption. The gearbox also features a number of friction-reducing technologies, including an all-new synthetic fluid and lower spin losses via a powerflow that uses only two open clutches. A new torque converter design with turbine damper enhances refinement, particularly during low-speed gear changes, for smoother performance when the truck is loaded or pulling a trailer.

    Similar to GM’s six-speed automatic design, the eight-speed’s architecture locates the grounding clutches rearward of the middle of the structure, outside the gearsets. However, the grounding clutches are splined to the case, eliminating the center support, which reduces weight. This architecture also features a turbine shaft node that reaches to the outside of the barrel, enabling easy execution of a high-resolution magnetic speed sensor. The turbine shaft itself is very short, keeping oil channel drill lengths to a minimum. The rotating clutches are located near the front of the transmission, with short oil feed channels, supporting very fast shifts.

    There are many other features that this revolutionary gearbox comes with such as an industry-first off-axis, chain-driven binary vane-type pump that allows for two pumps in the packaging size of a single, a 60-percent reduction in pump torque at points that represent large portions of the operating duty cycle, compared to the 6L80 six-speed, a new torque converter clutch friction lining and a new control strategy and more.

    The new 8L90 is built at GM’s Toledo, Ohio, transmission facility.

    Source: Chevrolet

  • Chrysler – 9-speed Transmission Factory in Tipton, US

    Chrysler Group’s Chairman and CEO Sergio Marchionne officially dedicated the Company’s new Tipton Transmission Plant and celebrated the production launch of the fuel-efficient nine-speed transmission today. During a ceremony at the plant, Marchionne told the audience, which included Tipton Mayor Don Havens, Tipton County Board of Commissioners President Phil Heron, UAW Local 685 President Rich Boruff, other invited guests and employees, that Tipton is an operation that will play a vital role in creating prosperity for the Company and for the surrounding communities.

    “My confidence is rooted firmly in the knowledge that those of you who work in this area have shown a consistent dedication to delivering products with outstanding quality,” commented Mr. Marchionne.

    “You have embraced the principles of World Class Manufacturing, which is enabling us to compete with the best manufacturers in the world. You are the authors of a major success story, creating a great turnaround and making it possible to create the need for this new plant in Tipton.”, he added.

    Tipton will become one of the global hubs for 9-speed production. When it reaches full capacity, it will ship about 800,000 finished transmissions to Toledo, Ohio, for use in the Jeep Cherokee and Sterling Heights, Mich., for the Chrysler 200 as well as to Fiat plants in Melfi, Italy; Tofus, Turkey; Pernambuco, Brazil; and China. The potential exists to expand production to other international facilities as needed.

    Since June 2009, the Company has invested more than $1.6 billion and hired more than 2,600 people in north central Indiana to produce the next generation transmissions. In total, Chrysler Group employs more than 7,000 people in the five plants in the region.

    Source: Chrysler

  • Antonov secures customers for 6-speed automatic transmission in China

    TX6 six-speed automatic transmission systemThe Board of Antonov is pleased to announce that it has secured its first confirmed customer in China for its new TX6 six-speed automatic transmission system.

    Following the recent demonstration of its technology in Chong Qing, PR China, Antonov has now received formal interest from Lifan Motors in relation to installing the transmission in its mid-sized sedans from late 2010. (more…)

  • Audi S3 boxes clever with new s tronic transmission option

    Audi S3 Sportback with S tronic twin-clutch transmissionThe Audi S3 is now not only available with five doors, but also with seven speeds courtesy of the much lauded S tronic twin-clutch transmission, which not only quickens shifts compared with the continuing manual version, but also slows down fuel consumption. (more…)

  • BMW introduces its new sports automatic transmission with double clutch

    New Sports Automatic TransmissionBMW will offer drivers of the 335i Coupé and 335i Convertible the option of a new sports automatic transmission before the end of the year.

    The new sports automatic transmission with double clutch, offered in addition to the standard six-speed manual, replaces the previous optional 6-speed Steptronic gearbox. (more…)